Early anomaly detection · Industrial operations

The earliest signal of failure in your operations — weeks before any alarm trips.

VÖRNTEC learns the normal behaviour of every asset on your site from your existing sensors — then surfaces the slow, silent failures that thresholds and per-channel alarms can't see.

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Trusted across
Upstream Midstream Gas processing Chemicals Power generation
01 / The platform

One model, watching every asset, continuously.

A live anomaly score for every asset across every site, derived from the full sensor field rather than per-channel thresholds. Operators see degradation building hours, days, or weeks before any single instrument trips.

Continuous anomaly monitoring · site 07-N
2,847 ASSETS 11 SIGNALS TODAY LIVE
Median scoring latency · 1.2s
Window · last 24h
Operations · Site 07-N
VÖRNTEC alerts · 14 members
Today · 11:42
VT
VÖRNTEC bot · 11:42
🟠 Anomaly detected on W-12. Signature consistent with ESP motor degradation — gradual current rise + 3rd-harmonic vibration shift.
Asset W-12 · PAD-07 · ESP-7100
Score 0.18 → 0.71 (over 6h)
Lead time ~11 days to runaway
Confidence 0.94 · isolation
JM
Jamie Marsh · production eng · 11:43
Same signature as W-09 last quarter? Or different mode?
VT
VÖRNTEC bot · 11:43
Different. W-09 was a step jump in current — insulation breakdown. W-12 is a gradual rise + harmonic shift — bearing or stator wear.
SL
Sara Lee · reliability · 11:44
W-12 last serviced 14 months ago — overdue anyway. Pulling it forward into next week's window makes sense. Crew is on PAD-07 Thursday.
JM
Jamie Marsh · production eng · 11:44
Agreed. Raising WO now → Maximo.
Work Order WO-2024-1107
Auto-raised
11:44 · today
Asset & classification
Functional location
PAD-07-N › W-12 › ESP-7100
Equipment
Centrilift FC2700 · 540 HP
Criticality
A · production critical
Work type
PM03 · condition-based
Auto-attached Diagnostic context · VÖRNTEC
Detection Anomaly score 0.71 · isolation 0.94 · motor degradation signature
Signal Motor-I drift +47% over 6h · 3rd-harmonic vibration +18 dB
Lead time ~11 days to functional failure
Plan & assignment
Action
Inspect ESP motor · vibration analysis · oil sample
Crew
ESP service · 2 techs · ~6 hrs
Scheduled
Thu 23 May · 08:00 (PAD-07 window)
Cost centre
CC-7100-OP · estimate £4,200
01 Monitoring
02 Anomaly detected
03 Work order raised
02 / Architecture

From sensor reading to work order, all automated.

A multi-layer detection stack ingests data from your existing systems, scores anomalies in real time, predicts failures days ahead, and routes prioritised alerts straight into the tools your operators already use.

01 Data sources
02 Multi-layer AI agent
03 Notification
04 Response
SCADA
P / T / Flow sensors
ERP / PI
Work orders · limits
Operation design
Equipment · topology
01
Data processing
Cleaning · alignment · resampling
02
ML / AI anomaly detection
Isolation · clustering · sequences
03
Anomaly scorer
Severity · confidence · ranking
04
Failure prediction
14-day lookahead · root cause
MS Teams
Alert + context to operator
Slack · Email
Configurable routing
SAP · IBM Maximo
Auto-raised · prioritised
Oracle · Custom ERP
Technician assigned
Detection → Work Order all automated
No tagged failures required self-learning baseline
03 / Detection catalogue

The failures VÖRNTEC catches before they cost you.

A representative sample. The model isn't trained on these classes — it surfaces any deviation from learned normal behaviour, and our engineering layer attributes the signature to a known failure mode.

F-001
Gas lift valve failure
Injection pressure anomaly with flow response delay — caught before production decline.
P-inj Q lag
F-002
Leak / integrity loss
Flow imbalance and pressure-loss pattern distinguishes leaks from legitimate operating behaviour.
flow Δ P loss
F-003
Slugging effects
Cyclic pressure oscillation and flow variability identified before slug-induced equipment stress.
P cyclic Q variability
F-004
Compressor surge & fouling
Discharge-pressure oscillation, suction-temperature drift and 3rd-harmonic vibration shift surfaced together.
P-disch T-suct vib
F-005
Valve degradation
Position-vs-flow mismatch and growing actuation hysteresis — seat erosion, stem binding or leak-through.
pos Δ hysteresis
F-006
Foaming in amine contactor
Tower ΔP rising with erratic lean-amine flow and temperature-profile shift — foam carryover risk in gas treating.
ΔP tower Q amine
04 / Mission

Methane is the fastest lever we have on near-term warming.

Methane traps 82 times more heat than CO₂ over twenty years. The energy sector — the leaks, vents and flares VÖRNTEC is built to find — is responsible for over a third of human methane emissions. Catching anomalies at the hour scale instead of the week scale is the most cost-effective climate intervention available today.

Warming intensity · 20-year horizon
One tonne of methane warms the planet as much as 82.5 tonnes of CO₂.
1×
CO₂ baseline
82.5×
CH₄ over 20 yrs
IPCC 2021 (AR6) · 100-yr GWP 30× · 20-yr GWP 82.5×
Global methane emissions · by sector
The energy sector is the single largest source of human methane.
Energyoil · gas · coal · bioenergy 35%
Agriculturelivestock · rice 32%
Wastelandfill · wastewater 20%
Otherbiomass burning · misc. 13%
Oil & gas operations alone: ~45 Mt CH₄ in 2024
Our mission
Become the largest reducer of methane emissions from industrial operations.

VÖRNTEC is the first tool that tells us something we didn't already know about our own assets. Operations lead · industrial operator

83%+
Precision on real, unlabelled failures — validated against benchmarks of historical incidents.
<10%
False-positive rate. Operators trust the alerts because the alerts don't waste their time.
Validated with operators · No labelled failures required · Deployment in hours, not quarters
Get started

See VÖRNTEC on your operations.

Tell us what's breaking. We'll come back within two business days with a pilot plan — no labelled failures, no platform install, no commercial commitment.

Schedule a pilot
info@vorntec.com